UK trade printer Route1 has continued to invest into its book manufacturing capabilities with the installation of a fully automated Horizon smart binding line from IFS.
Following a period of evaluation of market available solutions Route1 decided at Drupa to proceed with the Horizon Horizon on demand book case binding preparation system that comprises of:
- BQ-500 iCE Variable Perfect Binder complete with GF-500 Gauze Feeder
- LBF-500 Loose Sheet Book Block Feeder
- ESF-1000 End Sheet Feeder
- LBF-500 Loose Sheet Book Block Feeder
- HT-1000V Trimmer
All the elements are connected with Horizon’s iCE LiNK technology enabling automated job to job changeovers.
The line was installed in July and moved into full 24 hour production in late August. It completes work printed on Route1’s two Landa presses.
Jack Parks, Head of Route1, explains the investment: “Over recent years Route1 has seen significant growth in short run books across hardcover, softcover, perfect bound and thread sewn. These products offer great margin opportunity for our resellers and by pairing this machine with the recently installed Landa S11P we are able to offer a wide range of high quality products on quick turnarounds.”
Mark Young, Route 1 Managing Director, adds: “One of the main draws for the line was its ability to change quickly and automatically from job to job using the iCE LiNK system. We’re running a wide range of work through it and often at quantities of 25. To be efficient at these levels, automation is key.”
In 2023 Route1 print created a books hub on the website with a series of tools to help resellers sell book and booklet products. The hub contains guides, video tutorials and blogs with information aimed at supporting resellers.
Mark continues: “We’ve worked very closely with the IFS team through the install and training process. Our expectations were very high for the project, but we’re pleased to say they’ve really delivered.”
Eric Keane, Managing Director, IFS, comments: “Route1 approached us with a clear idea of the operational challenges they wanted to overcome. After exploring the options our portfolio of solutions had to offer, we created a tailored approach that has delivered highly responsive production capabilities. This is essential for ensuring profitability in today’s short run fast turnaround market.”
